Selected Projects
Five projects. Five different challenges. One consistent thread.
Selected projects delivered by Rockstone’s Process Automation Engineers across DCS, MES and automation integration in GMP-regulated pharmaceutical and biotechnology manufacturing environments — automation that works from the first batch and holds up through regulatory scrutiny.
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A leading global vaccine manufacturer, GMP facility, Ireland
Paper to Electronic Batch Record PAS-X MES and SAP Integration for a Pneumococcal Conjugate Vaccine PPQ Campaign
14-valent pneumococcal conjugate vaccine PPQ campaign — paper to electronic batch record transition with PAS-X and SAP integration before the first PPQ batch ran.
A global biopharmaceutical contract manufacturer, dedicated GMP buffer manufacturing facility, Switzerland
Multi-Modality GMP Buffer Facility DeltaV & Syncade from Process Design to Swissmedic Licence
Multi-customer, multi-modality GMP buffer facility — mammalian, microbial and mRNA vaccine programmes — designed in, automated and licensed from day one.
A world-leading CDMO, large-scale mammalian drug substance manufacturing facility, Visp, Switzerland
Large-Scale Mammalian Biologics Facility Full DeltaV & Syncade Build, Kneat eValidation System and 24/7 CQV Support Through PPQ
Six 20,000L bioreactors, 27,500m² facility. 3,000 recipe objects. 6,500+ Kneat documents. 24/7 on-site through PPQ.
A leading European CDMO, GMP mammalian manufacturing facility
New Product Introduction into Existing CDMO Platform Automation & MES Gap Analysis, PAT Integration and Adaptation
New drug product introduced into live validated platform — gap analysis, Raman in-line PAT integration, dual-product adaptation under change control.
A large-scale mammalian biologics manufacturing joint venture facility, Visp, Switzerland
DCS Recipe Layer Optimisation and MES Migration DeltaV Redesign and Syncade to PharmaSuite, Large-Scale Mammalian Facility
Full DeltaV recipe layer redesign and Syncade to PharmaSuite migration — every qualified parameter preserved, all DCS-MES interfaces specified and tested before engineering batches.