Selected Projects
Five Projects. Five Challenges. One Consistent Thread.
Selected projects delivered by Rockstone’s Process Automation Engineers across DCS, MES and automation integration in GMP-regulated pharmaceutical and biotechnology manufacturing — automation that works from the first batch and holds up through regulatory scrutiny.
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A leading global vaccine manufacturer, Ireland.
Paper to Electronic Batch Record PAS-X MES & SAP Integration, Vaccine Conjugate PPQ
14-valent pneumococcal conjugate vaccine PPQ campaign — paper to electronic batch record transition with PAS-X and SAP integration before the first PPQ batch ran.
A global biopharmaceutical contract manufacturer, Switzerland.
Single-Use Buffer Facility — DeltaV & Syncade, Swissmedic Licence
Multi-customer, multi-modality GMP buffer facility — mammalian, microbial and mRNA vaccine programmes — designed in, automated and licensed from day one.
A world-leading CDMO, Visp, Switzerland.
Large-Scale Biologics Facility — DeltaV, Syncade & Kneat, 24/7 Through PPQ
Six 20,000L bioreactors, 27,500m² facility. 3,000 recipe objects. 6,500+ Kneat documents. 24/7 on-site through PPQ.
A leading European CDMO, GMP mammalian facility.
NPI into Existing CDMO Platform — Gap Analysis, Raman PAT & Adaptation
New drug product introduced into live validated platform — gap analysis, Raman in-line PAT integration, dual-product adaptation under change control.
Large-scale mammalian JV facility, Visp, Switzerland.
DCS Recipe Optimisation & MES Migration — DeltaV to PharmaSuite
Full DeltaV recipe layer redesign and Syncade to PharmaSuite migration — every qualified parameter preserved, all DCS-MES interfaces specified and tested before engineering batches.